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显示标签为“slide gate”的博文。显示所有博文

2016年6月26日星期日

What is Spun Ceramic Fiber Blanket

Ceramic Fiber Blanket
Ceramic Fiber Blanket
Spun ceramic fiber blanket has low thermal conductivity, low thermal capacity, excellent thermal stability and thermal shock resistance, excellent tensile strength, excellent thermal insulation, good fire protection and sound absorption. It can be used in industrial furnaces, heating devices,high temperature pipe lining, industrial high-temperature reaction equipment, heating equipment lining, power boilers, gas turbine, furnace door, and high-temperature filter materials.

The heat capacity of spun ceramic fiber blanket is only 1/10 of that of lightweight refractories lining and light castable refractory material lining. The heat capacity of the lining material is is proportional to its weight. Low heat capacity means less heat absorption of the furnace in the reciprocating operation and higher heating rate. It can greatly reduce energy consumption of the temperature operation control, refractory company especially the start and shutedown of the heating furnace.

Spun ceramic fiber blanket is made of spun ceramic fiber cotton by needling, heat setting, vertically and horizontally cutting and rolling. Ceramic fiber blankets with different thickness and density provide a wide range of choice of materials to obtain the best insulation and energy efficiency.
Spun ceramic fiber blanket has uniform diameter, long fiber and low content of slag balls. Its interleaving degree, delamination, properties, erosion ressitance, flexibility and tensile strength are all improved, which improves the application performance of spun blanket and reduces the material loss. Spun blanket does not contain any binding agent to ensure that products have good reliability and stability in various environments.

Henan Xinmi Changxing Refractory Material Co., Ltd. Located in Henan Province,China.ChangXing's product portfolio covers shaped products such as refractory materials,refractory brick , refractory castable,refractory nozzle, ceramic fiber, slide gate, etc; unshaped products including repair, construction and casting mixes and mortars.exported to more than 20 countries, such as Thailand, Indonesia, Pakistan, Saudi Arabia, South Africa, Turkey, Iran, Iraq and so on.

http://www.yilongrefractory.com/AllProductServlet?id=1&number=20

2016年6月23日星期四

Bonded Again Fused Cast Alumina Block

Clay, Aluminum Refractory Mortar
Bonded again fused cast alumina block is a type of bonded again sintered refractories brick made of fused corundum clinker as the granular material and fused corundum or sintered

corundum powder as the matrix.

The batching of granular materials should be according to the principles of tightly packing, multilevel ratio, refractory company less intermediate particles and more fine powder. This can improve

the density and sintering of the products. The additives include aluminum phosphate, phosphoric acid, aluminum chromium phosphate, cellulose and pulp waste solution. Among them,

he most promising is active phosphate. Recently, ammonium phosphate is on the trial and achieves good magnesia carbon brick results. The mud should be mixed evenly with a moisture content of 3-4%.

After high pressure molding, high dense bricks are obtained.

There are a few harmful ingredients in the corundum which will cause poor sintering or cracking, firebrick refractory sale so corundum should be pre-calcined before use. The residual ferro-silicon alloy

is oxidized and decomposed into Fe2O3 and SiO2 at 500-1000℃ and Ti in the minerals can be oxidized into TiO2 (rutile), which can cause large volume expansion. After pre-

calcining, the stress caused by those decomposition reactions and oxidation reactions can be eliminated during the pre-calcining process and cracks caused by the volume

expansion of those impurities can be avoided during the sintering process.
Fused corundum block has large volume, so it should be smashed with drop hammers and other ways and then high insulating brick pulverized. The pulverized fused corundum is stored by size after

screened. Fused corundum is hard and difficult to grind. Therefore it is wet ground by ball mills or vibration ball mills. The grain size can be less than 40μm or even 10μm.

The iron in the granular material can be removed with electromagnets and the iron in the fine powder can be washed with acids.


When using fused brown corundum or white corundum as raw materials, the frits should be smashed and then processed by removing the ferro-silicon alloy and other impurities.

White corundum should be processed by removing the flaky sodium aluminate crystals and other low-melting substances. The impurities are easy to be identified since they have low

density and float in the surface of corundum frits.

The fused cast alumina block has high purity. It is difficult to sintere and should be sintered at 1800℃. The type of the kilns used depends on the production scale. For small

batch production, high-temperature batch kiln is better. For batch stable production, the small high-temperature tunnel kiln is used.

Henan Xinmi Changxing Refractory Material Co., Ltd. Located in Henan Province,China.ChangXing's product portfolio covers shaped products such as refractory materials,refractory

brick, refractory castable,refractory nozzle, ceramic fiber, slide gate, etc; unshaped products including repair, construction and casting mixes and mortars.exported to more

than 20 countries, such as Thailand, Indonesia, Pakistan, Saudi Arabia, South Africa, Turkey, Iran, Iraq and so on.

2016年6月2日星期四

The Composition and Properties of Magnesia Brick

Magnesia Alumina Carbon Brick, Alumina Magnesia Carbon Brick
Alumina Magnesia Carbon Bricks is made from high quality bauxite, corundum and fused magnesia. It is formulated with very high purity alumina and magnesia.
Magnesia refractory brick is a basic refractory product with periclase as its main mineral phase. It contains not less than 91% MgO and not less than 3.0% CaO.
Magnesia brick is composed of 80-90% periclase and 8%-20% other mineral phase including magnesium ferrite (MgO·Fe2O3), forsterite (2MgO · SiO2) and Calcium and magnesium refractory brick for sale olive stone (CaO·MgO·SiO2).Silicate glass contains about 3-5% magnesium, calcium and iron. These silicates may contain tricalcium silicate (3CaO · SiO2), magnesium rhodonite (3CaO · MgO · 2SiO2), calcium and magnesium olivine and forsterite, dicalcium silicate (2CaO · SiO2).
Magnesia brick has good thermal conductivity, good thermal expansion, good corrosion resistance to alkali molten slags and bad corrosion resistance to acid molten slags. Due to the low-melting silicate cements surrounded periclase, the beginning point of the softening temperature under load is not too high, but the collapse temperature is close to the beginning point. Its refractoriness is over 2000℃, but it does not make sense in the actual refractory castable use. Bad thermal shock stability is one of the main reasons for the destruction.
In the storage and transport, special attention should be paid to moisture-proof to avoid burst after affected with damp.

refractory company Henan Xinmi Changxing Refractory Material Co., Ltd. Located in Henan Province,China.ChangXing's product portfolio covers shaped products such as refractory materials,refractory brick, refractory castable,refractories nozzle, ceramic fiber, slide gate, etc; unshaped products including repair, construction and casting mixes and mortars.exported to more than 20 countries, such as Thailand, Indonesia, Pakistan, Saudi Arabia, South Africa, Turkey, Iran, Iraq and so on.

Nest article:

Formation of smelting furnace slag layer

2016年5月31日星期二

What is Magnesium Silicate Insulation Board

The shell temperature of test ladle that takes Magnesium Silicon Thermal Insulation Board as liner is insulating castable much lower than that of common ladle, which averagely reduces 75℃, while the maximum temperature reduction will be about 120℃. Therefore, the board application will facilitate to eliminate the deformation of ladle refractory brick shell materials, and greatly improve operation environment of ladle. The temperature drop rate of molten steel is smaller than that of common ladle, namely average 0.3~0.5℃/min. It indicates that the heat preservation of molten steel is quite great, which can not only save energy and heat losses, but also is beneficial for the constant temperature and rate during steel casting process to ensure the smooth continuous casting.

Magnesium Silicate Insulation refractory brick for sale Board is mainly used for metallurgy, building materials, furnace heat preservation, fireproof materials, etc. compared to other insulation materials, it is easy to install and cut and has no pollution to the environment, no irritation to skin and no loss during the construction.


Magnesium Silicate Insulation ladle refractory Board is a new lightweight insulation material with low thermal conductivity, good insulation properties and heat resistance.

The Magnesium Silicate Insulation board is made of sepiolite matrix material (mainly magnesium silicate) by pulping, molding, forming and drying. Within the operating temperature range, it can be used for a long term without aging and deterioration. It is non-toxic and odorless.

The Magnesium Silicate Insulation board features with high structural strength, low deformation after sintering, fine heat-conducting property and damp-proof. Especially its physical performance is quite stable under high-temperature operation. The application of this board can promote the volume stability of the whole liner, reduce furnace surface temperature, eliminate operating force among bricks, so as to ensure furnace’s safety performance and effectively save the energy.


Henan Xinmi Changxing Refractory Material Co., Ltd. Located in Henan Province,China.ChangXing's product portfolio covers shaped products such as refractory materials,refractories brick, refractory castable,refractory nozzle, ceramic fiber, slide gate, etc; unshaped products including repair, construction and casting mixes and mortars.exported to more than 20 countries, such as Thailand, Indonesia, Pakistan, Saudi Arabia, South Africa, Turkey, Iran, Iraq and so on.


Next article:
http://www.yilongrefractory.com/industry_news.jsp

2016年5月8日星期日

How to Identify High-Quality Polycrystalline Mullite Fiber

Pretend pretend to user to user the user the information sent back by the close paragraph of time, refractory company according to our sales department, with the high temperature refractories fiber industry boom will continue to improve, the market began to have some production capacity, quality assurance, no after-sales service "three noes" manufacturers or companies, through some of the heat treatment of high temperature refractory ceramic fiber knowledge understanding is not very comprehensive, through some of the heat treatment of high temperature refractory ceramic fiber application of risk, safety awareness is relatively low, through the network propaganda means low price induced heat treatment, the tolerance to low temperature resistant to high temperature, the poor quality of the products high quality, sold to heat treatment of users. High temperature fiber (polycrystalline mullite fiber, alumina fiber production process control requirements are relatively high, which glue: sol gel, and fiber: hot air temperature, pressure, speed, drying, heat treatment, hot processing temperature and time process data must control precision, or after use will appear fiber lined with severe refractory brick for sale contraction, powder, cracks and peeling off, resulting in the fire channelling. It not only damages the industrial furnace equipment, also caused the safety problems in industrial furnace, to heat treatment user brought no small loss.
Refractory fibre is a kind of a white fibrous lightweight refractory material, if not a professional general visual it is difficult not the quality of the material and high temperature levels, part of the "three noes" of the manufacturers or companies violate integrity management

Ceramic Rope

Ceramic Fiber Paper

Ceramic Fiber Paper

Introduction

1.Building material industry,kiln,heating equipment and the inwall of high-temperature pipe line2.Chemical industrial high temperature of reaction equipment inwall3.Power plant ,gas turbine engine and heat insulation of unclear power4.The fire proof of high-rise building5.Used to make gasket6.High-temperature filter material
Being one of the reputed organizations in the market, we are engaged in offering an exclusive range of Ceramic Fiber Braided Rope. Popular for their abrasion resistance feature, offered braided ropes are manufactured by our capable vendors using unequaled quality material and cutting edge tools. Provided range is obtainable in various specifications and modified options as per clients’ diversified necessities.

Features:
Perfectly finished
Maximum strength
Surpassed quality

http://www.yilongrefractory.com/ProductServletOne?id1=5&id=67

2016年5月6日星期五

The application of different kinds of refractory materials

Ceramic Fiber Paper

Ceramic Fiber Paper

Introduction

1.Building material industry,kiln,heating equipment and the inwall of high-temperature pipe line2.Chemical industrial high temperature of reaction equipment inwall3.Power plant ,gas turbine engine and heat insulation of unclear power4.The fire proof of high-rise building5.Used to make gasket6.High-temperature filter material
Acidic refractories
A larger ladle refractory amount of silica brick and clay. Brick containing more than 93% SiO2 siliceous products, raw materials used are silica, silica brick and other waste. Brick acid-resistant slag erosion ability, but are vulnerable to erosion of basic slag, its high load softening temperature, close to its refractoriness, the volume does not shrink after repeated firing, and even a slight expansion, but anti-refractory abrasive
Poor thermal shock resistance. Mainly used for coke oven silica brick, glass melting furnaces, steel furnaces and other acidic thermal equipment. Bricks containing 30% to 46% alumina, refractory castable refractory clay it as the main raw material, refractoriness 1580 ~ 1770 ℃, thermal shock resistance, weak acid belongs refractory to acid slag have corrosion resistance, widely used, The current production capacity is the largest category of refractories.

Neutral refractory
High aluminum products in the main crystal phase is mullite and corundum, corundum content increases with increasing alumina content and containing more than 95% of refractory company alumina corundum products is a wider use of high-quality refractory materials. Chrome brick mainly chrome ore as raw material, the main phase is chromite. It slag corrosion resistance, but poor thermal shock resistance, high temperature load deformation temperature is low. Chrome ore and magnesite in different proportions of chrome magnesia brick made good thermal shock resistance, mainly used for basic flat roof tiles. Carbonaceous products are another neutral refractories, according to the carbonaceous feedstock composition and mineral products, divided into carbon bricks, graphite products and silicon carbide products categories. Carbon brick with high-grade petroleum coke as feedstock, plus tar, bitumen as a binder, at 1300 ℃ firing isolation under atmospheric conditions. Graphite products (except natural graphite outside) by 2500 ~ 2800 ℃ graphitized carbonaceous material obtained in an electric furnace. Places carbide silicon carbide products as raw materials, plus clays, binders such as silica calcined at 1350 ~ 1400 ℃. Silicon carbide can also be added to the silicon powder in an electric furnace under a nitrogen atmosphere castable is made of silicon nitride - silicon carbide products. Refractory Abrasives coefficient of thermal expansion of the low carbon products, high thermal conductivity, good thermal shock resistance, high temperature strength. fire bricks Long-term use at high temperatures do not soften, without any acid-base erosion, good salt tolerance, but also from metal and slag wetting, lightweight, high-quality refractory materials. The disadvantage is easily oxidized at high temperatures, it should not be used in an oxidizing atmosphere. Carbonaceous products are widely used in high temperature furnace lining (hearth, hearth, the lower part of the furnace body, etc.), non-ferrous metal smelting furnace lining. Graphite products can do the reaction vessel and petrochemical lined autoclave. Silicon carbide and graphite products can also be made with gold and copper smelting crucible with light alloy.

Basic Refractories
With magnesium products as a representative. It contains magnesium more than 80% to 85%, based on periclase main crystal phase. The main raw materials to produce magnesia brick of magnesite, seawater magnesia extracted from the sea by high temperature calcination of magnesium hydroxide) and the like. Alkaline slag and iron slag has good resistance. Polycrystalline mullite fiber melting point of pure magnesium oxide up 2800 ℃, therefore, magnesia brick refractoriness than the clay bricks and brick are high. Since the mid-1950s, the use of open hearth furnace and basic oxygen converter steel roof, basic refractories production increasing adoption, clay and silica brick production is declining. Basic Refractories mainly used open hearth, oxygen converter, electric furnace, non-ferrous metal smelting as well as some high-temperature thermal equipment.

2016年5月3日星期二

Refractory Material-Silica Brick

Silica brick belongs to refractory material, with acid erosion ability, its thermal conductivity, high refractoriness under load, generally less than 1620 DEG C, only the ratio of its low refractoriness 70~80 C. The thermal conductivity of silicon increases with the increase of the working temperature, no residual shrinkage, in the baking process, the silica volume increases with temperature. So, brick is the ideal of Clay, High Alumina insulating bricks the coke oven refractory products, an important part of the large and medium (such as coke oven combustion chamber, ramps and regenerator) with brick masonry.

Sillimanite Brick, High Alumina Brick, Fireclay Brick
High strength, abrasion resistance, low resistance to carbon deposition of iron oxide, strong ability.
In the drying process, magnesia carbon brick brick maximum expansion occurs in 100~300 DEG C, 300 expansion before the total amount of expansion is about 70%~75%. The reason is that SiO2 appears in the baking process in 117 C, 163 C and 180~270 degrees and 573 degrees four points between the crystal transformation, 180~270 C, caused by the volume expansion of the largest square quartz.

Key to determine the thermal stability of ladle gunning mix silica brick quality is true density, true density size is one of the important signs of the transformation of quartz. The true density of silicon is smaller, the lime into more completely and the residual in the oven in the process of expansion is small.

In the brick, the scales of quartz crystal true density, linear expansion rate, thermal stability such as quartz and quartz, slag resistance, good thermal conductivity, high refractoriness under load, the volume is the most stable in the form of quartz. Good brick firing, tridymite content is the highest, accounting for 50%~80% times; cristobalite, accounted for only 10%~30%; and quartz and glass phase content in the range of 5%~15%.

What is the organizational structure of the high alumina brick

Generality High Alumina Brick &Clay Brick
High alumina brick have very good ability of anti-acidity, anti-metal fluid corrode and anti-oxidation.
Generally speaking, the structure of high alumina brick is composed of solid material and gaseous hole. Porosity is an important factor to affect the properties of high alumina brick at room temperature and high temperature, especially at high temperature, the resistance to corrosion of the refractory brick is greatly reduced. The original is trapped:

pore forming high alumina brick molding Clay, High Alumina insulating bricks material in the air is not completely excluded; material removal of water left after space; calcining is not sufficient, some decomposition salts were not decomposed completely, should not completely burning burning ingredients; material composition is not uniform, high temperature sintering shrinkage uneven.

But in some light magnesia carbon brick high alumina refractory brick and fire brick production, it also introduced some specific holes evenly distributed. The existence of the air hole ladle gunning mix has a direct influence on the porosity, water absorption, bulk density and air permeability of high alumina brick.

2016年5月2日星期一

The difference between ceramic fiber paper and ceramic fiber cloth

Ceramic fiber paper and ceramic fiber cloth are refractory insulation materials, can be used to heat insulation, how to better distinguish between ceramic fiber paper and

Ceramic Fiber Paper ---China Changxing Refractory Material
1.Building material industry,kiln,heating equipment and the inwall of high-temperature pipe line2.Chemical industrial high temperature of reaction equipment inwall3.Power plant ,gas turbine engine and heat insulation of unclear power4.The fire proof of high-rise building5.Used to make gasket6.High-temperature filter material
ceramic fiber cloth, according to the accumulation and experience, can be in several aspects to distinguish:

1 appearance. ceramic fiber felt cloth has a clear grid like, ceramic fiber paper is very little, and even no grid.
2 density. Ceramic fiber paper is greater than the density of ceramic fiber cloth.
3 thickness. Ceramic fiber paper high insulating brick is the most thin can be done 0.5mm, ceramic fiber paper can not do so thin, generally the most thin also has 2mm.
4 stand. Ceramic fiber paper can be like in our life that can be placed on the A4 paper, mold, stand up. refractory company Ceramic fiber cloth is like our life with cloth, very soft, does not

have to stand.
5 tear resistance. The toughness of ceramic fiber paper is not good with ceramic fiber cloth.

Whycic fiber module is widely applied in furnace

Ceramic fiber module is lighter than light weight insulation brick and can reduce the load of the furnace. It has lower heat capacity which means less heat absorbed by the

Refractory Fiber Assembled Block---China Changxing Refractory Material
The construction is convenient, high strength, low thermal conductivity, good thermal insulation effect.
furnace in the reciprocal Clay, High Alumina insulating bricks operation and faster heating. It has white color and regular size and can be fixed directly to the industrial furnace.

Ceramic fiber magnesia carbon brick module has excellent chemical stability, thermal stability and flexibility. It is in pre-compressed state. After masonry is completed and the banding is lifted,

the expansion of ladle gunning mix ceramic fiber module can make the lining seamless and compensate the shrinkage of the lining, which can improve the thermal insulation and the integrity of the

furnace. The lining requires no drying and maintenance and can be used directly.

2016年4月12日星期二

Technological characteristics of mullite brick

Low Creep Mullite Brick
High strength, high temperature stability is good, the creep rate is small.
Plasticity of fireclay bricks and concluded by its split decisions, and plasticity in close relationship with the conclusion. In most situations, strong plasticity, which are also strong.

So produced are usually entered into as malleable to arbitrate its functional strength, plasticity and in accordance with the established ratio of injection molding process and the conclusion of agent, executive producer of all kinds of refractory products. Sintering of the refractory magnesia carbon brick is the calcination of fireclay bricks can be function of the density and intensity, regardless of the conclusion of clay bricks on burning clinker using rigid High-alumina clay bricks and clay tiles, is a key process attributes.

Technological characteristics of mullite brick important apart, plasticity, conclusion and sintering. These properties directly influence its function as a refractory. Fireclay bricks apart is its amount of micro-particle content so soft clay brick is a kind of broken up objects, while other fireclay bricks apart by grinding after crushing degree.
Henan Xinmi Changxing Refractory material Co., Ltd. our product portfolio covers shaped products such as refractory material, firebrick refractory sale, refractory castable, refractory nozzle, ceramic fiber,slide gate, etc;

2016年4月8日星期五

China Mullite brick with good thermal insulation

Low Creep Mullite Brick---China Changxing Refractory Material
Composed of compound mullite, the bricks are processed through moulding under high pressure and sintering at high temperature, with Features of strong strength, steady bulk at high temperature and small creep rate, which are available for hot blast stove of large and middle size.

Preparation of Zircon mullite brick with high porosity porous materials, light weight, low thermal conductivity, high permeability, the advantages of non-brittle, with a wide range of applications, chemical industry, metallurgy, environmental protection and other fields of application will be of great social and economic importance.


Mullite brick with high ladle refractory temperature resistance, high strength and high thermal conductivity coefficient, energy saving features such as stove suitable for petroleum cracking furnaces, metallurgy, ceramics roller kiln, tunnel kiln, drawer kiln, glass electric porcelain Crucible Furnace and furnace linings, direct contact with the flame, the technical supervision departments concerned testing and use of products meet specifications of similar foreign products.


refractory company Henan Xinmi Changxing Refractory material Co., Ltd. our product portfolio covers shaped products such as refractory material, refractory brick, refractory castable, refractory nozzle, ceramic fiber,slide gate, etc;

High purity corundum bricks corrosion resistance performance

Chrome Corundum Abrasion Resistance Prefabricated Part for Heating Furnace
The products are produced by corundum and chromium oxide as main materials, formed from casting, after being treated under high temperature, it has high hot strength and good wear resistance, suitable for making the slide rail part of heating furnace.
Plate-corundum has been widely used in refractory brick for sale the production of high performance refractories for steelmaking, has long used in non-steel industry, such as gasification furnaces and other industrial furnaces and other high-purity fused corundum brick raw material used by mainly white fused corundum. Often seen as white fused corundum high bulk density can increase the density of products and its corrosion resistance performance is good, you can improve the performance of products.

White fused alumina corundum is the preparation of high purity corundum brick slab are two main raw material impurities (such as SiO2) content is low, the volume density is high, thermodynamic properties, and alumina brick can resist gasification furnaces and other industry furnaces running caused by thermal, chemical structures. White fused alumina and fused alumina production process is different, is different, properties of corundum brick and their usage has some differences.

Due to its excellent firebrick refractory corrosion resistance, abrasion resistance and high temperature strength, refractoriness, creep, thermal and mechanical properties, is widely used as a residual oil Gasifier, gas furnace, carbon black, pulp waste gasification reaction furnace lining of furnaces and other industry furnaces.

Henan Xinmi Changxing Refractory material Co., Ltd. our product portfolio covers shaped products such as refractory material, refractory brick, refractory castable, refractory nozzle, ceramic fiber,slide gate, etc;

2016年4月6日星期三

Different Kind Of Casting Method For Fused Cast Series Block

Ladle Permeable Well Block---China Changxing Refractory Material
Made from high-purity, high-density, high-strength materials and MAS matrix-optimized system, shaped by pressing, prefabrication and vibration. With subtle formula design, unique technical process, they have, which identified up to the leading domestic level and received recognition and praise.
Refractoriness of refractory brick refers to the property that refractory’s multiphase reaches to a specific softening degree when at high temperature without any load, which shows the ability of resistance to high temperature. It is a basic scale to measure the ability of resistance to high temperature and basic technical index to show its high temperature property.

1. Normal casting: fused cast series block adopts normal riser casting and the riser is eliminated in hot state. The cut section is divided into two parts, the first part is

solidified which crystallized dense, and this part accounts for 40%-50% thickness of casting; another part is then solidified which has shrinkage and coarse crystallization. The price of fused cast block produced in this way is relatively low, and it is mainly use in upper structure and sidewall of the tank of glass furnace.

2. Tilt casting: Tilt casting is that makes the mold in a special angle before casting and then casts the mold by putting the riser in one side. This can get a dense area in the T section and can be used to get higher accuracy in the T direction, so fused cast block produced in this way can be mainly used in side wall of glass furnace.

3. Void free casting: The shrinkage hole is concentrated in a certain area, and removes the shrinkage with diamond saw after cooling. The remaining useful part is homogeneous and dense, and the average bulk density is close to the theoretical density. Fused cast block manufactured in this method is mainly applied to bottom of tank, channel, electronic refractory brick for sale and other high request parts in glass furnace, and the price is also relatively high.

After melting and refining the mixed material of fused cast series blocks in the electric arc furnace which needs to reach the casting standard, then pouring the molten liquid into the casting mold by the electric furnace, the operation process is called casting.

refractory company Henan Xinmi Changxing Refractory material Co., Ltd. our product portfolio covers shaped products such as refractory brick,refractory castable, refractory nozzle, ceramic fiber, slide gate, etc;

Refractoriness of refractory brick

Low Creep High Alumina Brick---China Changxing Refractory Material
Mainly composed of special level bauxite chamotte as starting material and assisted with special additives, the brick are processed by moulding under high pressure and sintering under high temperature, with features like large heat accumulating capacity and small creep rate. They are avail able for blast hot stove matched of middle and small blast furnace.
Fused cast high zirconia block is an important nozzle refractory in glass industrial, it can be used in a wide range of glass furnace, especially high quality and special glass furnace such as TVglass, Borosilicate glass, Alumina silicate glass, Halogen lighting glass, Opal glass and Fiber galss, and it mainly used for glass sidewall, throat, dry vibration mix electrodes brick and the weir block, etc.

Refractoriness is different from melting point, melting point is the balance temperature that materials reach to melting point which is between solid and liquid crystal, however, refractoriness is a process in which the solid phase of the material is gradually dissolved in the liquid phase and finally is melted with the increasing temperature.

The chemical and mineral composition, distribution and combination of each phase have a decisive influence on refractoriness of zirconium sizing nozzle refractory, such as fused cast azs block, fused cast alumina block, fused cast high zirconia block. All kinds of impurities can seriously reduce the refractoriness, so it is pretty important to improve the purity of raw material and strictly control the content of impurity.

However, in actual application, besides the high temperature, refractory is also corrosive by other impurity, working environment is quite complicated, so refractoriness is used as a reference, and can not be more accurate data.

Henan Xinmi Changxing Refractory material Co., Ltd. our product portfolio covers shaped products such as refractory brick,refractory castable, refractory nozzle, ceramic fiber, slide gate, etc;

2016年3月31日星期四

various of performance analysis of Alumina bricks

Clay, High Alumina Insulating Bricks
Produced with unique advanced technology, the clay and high alumina heat insulating bricks possess the characteristics of high intensity for pressure and good thermal shock stability. The use of the bricks can reduce the heat capacity of kiln walls and promote the heat efficiency of kilns. The product is applicable for constructing industrial kilns and inner lining of kilns.
Introduction to the making craft of high alumina brick

Alumina bricks can be divided according to the different attributes are many ways to apply as a manufacturer for the appropriate distribution of our product quality and technology and other high alumina bricks, first alumina brick porosity What have porosity?
All percentage of the total volume of pore volume alumina brick station is porosity. Meanwhile alumina bricks have permeability, air permeability per unit time is the amount of gas by the size of the China refractory material refractory bricks.

Production technology of high alumina brick and clinker clay brick more similar, the difference is that the ingredients in the clinker ratio is higher, can be as high as 90 ~ 95%, before breaking the clinker grading sorting and screening in addition to iron, firing temperature is higher, such as Ⅰ, Ⅱhigh alumina refractory brick with tunnel kiln firing when the general is 1500 ~ 1600 ℃.

Chinese production practice has proved that high alumina clinker strictly choose grading, and hierarchical storage before crushing, bauxite clinker and clay together fine grinding method, to improve the quality of products.


Tips manufacturers, high alumina brick thermal expansion and contraction with temperature changes due to expansion and contraction of the reverse. Anti rapid thermal quench performance is alumina brick thermal shock resistance and chipping resistance. Alumina bricks in long-term use due to impurities affect tissue invasive exfoliation.China refractories material atmosphere and other factors. Therefore, high alumina brick refractoriness with stability.

Henan Xinmi Changxing Refractory Material Co., Ltd.'s product portfolio covers shaped products such as refractory materials,refractory brick, refractory castable,refractory nozzle, ceramic fiber, slide gate, etc;

2016年3月22日星期二

Glass Refractory In China

Casting speed directly determines the casting time, and every fused cast block has its own best casting time. Unreasonable casting time can cause many defects in the casting.

China's glass industry is developing rapidly, and has become the world's first glass production power. The rapid development of the glass industry naturally promotes the development and technological progress of China's glass furnace refractory material. Compared with the traditional process, modern glass production technology has a qualitative leap which towards the direction of higher efficiency, lower energy consumption and better product quality. Accordingly, the technical level of glass furnace which is as the core equipment of glass production is also in constant progress, for instance, widely adopt new technologies to improve the combustion intensity, strengthen heat transfer effect, reduce heat loss and educe the pollution of products and environment.

 In order to achieve the new furnace technology of high efficiency, energy saving and low pollution, it is very important to combine and use several kinds of high quality Changxing clay insulating bricks material in one glass furnace, for example, fused cast brick 33# is mainly used in relatively low temperature and corrosive parts of glass furnace such as working ends, feeder channel; fused cast brick 41# is especially applied to seriously corrosive parts of glass furnace such as throat, bottom budding, refractory brick, electric brick corners, doghouse and also can be used in sidewalls; Zircon brick is mainly used in the superstructure of flame space and tank bottom of glass furnace; fused cast alumina brick (α-β brick) is mainly used as the ideal Changxing Refractory material for feeder channel, spouts and working ends of glass furnaces.
China Xinmi Changxing Refractory material Co., Ltd. our product portfolio covers shaped products such as refractory brick,insulating castable, refractory nozzle, ceramic fiber, slide gate, etc;

Casting Speed Of Fused Cast Series Block

 Magnesia Carbon Brick
The technological progress of glass furnace requires a variety of high quality Changxing refractory brick as the guarantee condition which can withstand high temperature, resist to strong chemical corrosion and bear severe stress damage.

Low casting speed
If the first poured liquid flow has solidified into thin shells which will inward contraction, then poured liquid flows will get into the gaps between the thin shell and the refractories mold which form scar on the surface of fused cast series block. Meanwhile, if the liquid flows are too thin, before reaching the side corner the liquid flow will be solidify which will lead to Insufficient casting. In addition, low casting speed will also lead to long time casting which means that mold baking time will be increased, that the mold cover is easy peeling off into the molten liquid and cause sand inclusion.

High casting speed
If the Changxing refractory castable speed of fused cast series block is too fast, the liquid flows become wide which bring a great impact on the casting mold of fused cast series block, then part of casting mold is broken through or melted which can make this part of mold risen up. In addition, when the wide liquid flow is casted into mold, some air is may brought into casting mold and rising to the top cover of the mold rapidly. Meanwhile, liquid touched top cover has already formed thin shell, so when air rises to the top cover that so-called shell is formed. What is more, it is easy to form air bubbles inside the mold when air is brought in mold. Except for the air, wide liquid flows caused by high casting speed may also brings the raw material which is in furnace mouth into molten liquid of fused cast series block.

China Xinmi Changxing Refractory material Co., Ltd. our product portfolio covers shaped products such as refractory brick for sale,refractory castable, refractory nozzle, ceramic fiber, slide gate, etc;