The shell temperature of test ladle that takes Magnesium Silicon Thermal Insulation Board as liner is insulating castable much lower than that of common ladle, which averagely reduces 75℃, while the maximum temperature reduction will be about 120℃. Therefore, the board application will facilitate to eliminate the deformation of ladle refractory brick shell materials, and greatly improve operation environment of ladle. The temperature drop rate of molten steel is smaller than that of common ladle, namely average 0.3~0.5℃/min. It indicates that the heat preservation of molten steel is quite great, which can not only save energy and heat losses, but also is beneficial for the constant temperature and rate during steel casting process to ensure the smooth continuous casting.
Magnesium Silicate Insulation refractory brick for sale Board is mainly used for metallurgy, building materials, furnace heat preservation, fireproof materials, etc. compared to other insulation materials, it is easy to install and cut and has no pollution to the environment, no irritation to skin and no loss during the construction.
Magnesium Silicate Insulation ladle refractory Board is a new lightweight insulation material with low thermal conductivity, good insulation properties and heat resistance.
The Magnesium Silicate Insulation board is made of sepiolite matrix material (mainly magnesium silicate) by pulping, molding, forming and drying. Within the operating temperature range, it can be used for a long term without aging and deterioration. It is non-toxic and odorless.
The Magnesium Silicate Insulation board features with high structural strength, low deformation after sintering, fine heat-conducting property and damp-proof. Especially its physical performance is quite stable under high-temperature operation. The application of this board can promote the volume stability of the whole liner, reduce furnace surface temperature, eliminate operating force among bricks, so as to ensure furnace’s safety performance and effectively save the energy.
Henan Xinmi Changxing Refractory Material Co., Ltd. Located in Henan Province,China.ChangXing's product portfolio covers shaped products such as refractory materials,refractories brick, refractory castable,refractory nozzle, ceramic fiber, slide gate, etc; unshaped products including repair, construction and casting mixes and mortars.exported to more than 20 countries, such as Thailand, Indonesia, Pakistan, Saudi Arabia, South Africa, Turkey, Iran, Iraq and so on.
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Henan Xinmi Changxing Refractory Material Co., Ltd. Located in Henan Province,China,has been making refractory products from 1978. ChangXing's product covers refractory materials,refractory brick, refractory castable,refractory nozzle, ceramic fiber, slide gate, etc; Changxing products have been exported to more than 20 countries, such as Thailand, Indonesia, Pakistan, Saudi Arabia, South Africa, Turkey, Iran, Iraq...
2016年5月31日星期二
2016年5月26日星期四
Reasons of why tundish dry vibration mix takes the place of tundish insulation board
Following the clay and high alumina brick, tundish insulation board, tundish coating, Dry vibration mix is the fourth working lining materials for tundish. Following compare shows why dry vibration mix could replace the insulation board successfully.
Insulation board, which is mainly used in cold tundish (one without baking before being used), it devotes much for us in energy saving and heat insulation. But, due to its fatal disadvantage, it is being eliminated quickly.
1. Bonded with many agent, insulation board add silica and hydrogen under high temperature in steel liquid, reduce its purity, produce harmful gas to hurt workers health. VS: Dry vibration mix is bonded without carbon, produce no sharp aroma, and greatly reduce avoid the pollution for steel liquid and environment.
2. Short using life (for common steel, only 8 Hrs, For Mn-alloy steel, only 4hrs). VS: dry vibration mix usual using life: min 24 hrs, when worked with the fast exchange nozzle, it could reach average using life 45hrs.
3. Easy to be broken during transportation, once one piece is broken, the whole set will can not be work. VS: dry vibration is premixed and packaged in waterproof jumbo, applicable for ship, truck, train, air, etc long way transportation. 4. Low corrosion resistance, easy to make tundish become leakage. VS: dry vibration mix is made by ramming, dense and stable, after sintering, form a protect layer with tundish backing layer, could improve tundish using life and reduce spare tundish number.
Therefore, should you want to improve your tundish life, please do not hesitate to try Changxing Refractory dry vibration mix, 24 hrs using life is waiting for you.
Article source:
Reasons of why tundish dry vibration mix takes the place of tundish insulation board
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The Chinese New Year has passed and Changxing Refractory is back
Insulation board, which is mainly used in cold tundish (one without baking before being used), it devotes much for us in energy saving and heat insulation. But, due to its fatal disadvantage, it is being eliminated quickly.
1. Bonded with many agent, insulation board add silica and hydrogen under high temperature in steel liquid, reduce its purity, produce harmful gas to hurt workers health. VS: Dry vibration mix is bonded without carbon, produce no sharp aroma, and greatly reduce avoid the pollution for steel liquid and environment.
2. Short using life (for common steel, only 8 Hrs, For Mn-alloy steel, only 4hrs). VS: dry vibration mix usual using life: min 24 hrs, when worked with the fast exchange nozzle, it could reach average using life 45hrs.
3. Easy to be broken during transportation, once one piece is broken, the whole set will can not be work. VS: dry vibration is premixed and packaged in waterproof jumbo, applicable for ship, truck, train, air, etc long way transportation. 4. Low corrosion resistance, easy to make tundish become leakage. VS: dry vibration mix is made by ramming, dense and stable, after sintering, form a protect layer with tundish backing layer, could improve tundish using life and reduce spare tundish number.
Therefore, should you want to improve your tundish life, please do not hesitate to try Changxing Refractory dry vibration mix, 24 hrs using life is waiting for you.
Article source:
Reasons of why tundish dry vibration mix takes the place of tundish insulation board
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The Chinese New Year has passed and Changxing Refractory is back
Application of monolithic refractories on industrial furnaces
This product enjoys performances of purifying liquid steel, prevent liquid steel oxidation, with good liquid steel washing resistance and erosion resistance. |
Unshaped refractory material is a supporting material for building furnace, which can be divided into two categories: ramming material and casting material. They are widely applied on industrial furnace, mainly used in the furnace bottom portion, inconvenient construction part and masonry part of cooling element.
There are varieties of monolithic refractories, but the specific application on the flash furnace can be divided into four broad categories according to the chemical composition, such as magnesium chrome material, magnesium material, high alumina and clay. Structure of Flash Furnace is more complex, which need moremonolithic refractories, the selection of material is based on using position, such as magnesium chromium castables is used on H-beam part, the connecting part can be built with magnesium chromium castable, magnesia castable or high purity alumina castable; in general part of the furnace, the magnesium chrome castables or magnesia castables are available according to the wall structure, in these areas, it requires better mobility. At the bottom of the furnace, magnesium chromium ramming mass is available to be used under the magnesium-chrome brick layer, clay ramming mass is to be used under clay bricks layer.
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2016年5月24日星期二
The Economy of Fused Cast Bricks in Glass Furnaces
refractory material AZS block in the crown has been confirmed in the furnace with a small span. It shows excellent resistance. The new fused cast AZS crown structure as well as the insulation method developed by R.E.R from France has been used in the glass furnaces with a span of 11m and large furnaces. It is characterized by the use of light and firm magnetic structure and complete insulation with a 500mm insulation layer.
The limit temperature of silica brick crown is 1600℃, while the fused cast AZS block can be used safely in the 1680℃. AZS also has excellent corrosion resistance to fly ash and vapor of volatile components. Therefore, the temperature of the furnace can alumina brick be increased to 100℃. Ina addition, there is a low risk of burning of materials. The crown is low, which increases the heat radiation and improve the melting rate and reduce the energy consumption.
Fused cast AZS block has been used in the checker work of the regenerator and the crown in the glass furnace.
Fused cast AZS block has excellent insulating castable resistance to the erosion by fly ash to the checker brick in the regenerator, which is confirmed by its application in the burner. Fused cast AZS is durable than other bricks even it is only used in the upper layer of the checker work.
Since 1965, the fused cast AZS refractory fiber board crown has been used. The crown was initially built with common silica brick, mainly used in the glass fiber and borosilicate glass melting furnace. The fused cast AZS crown as well as the insulation method began to be actually used and its application was even expanded to large soda lime glass melting furnaces. In 1974, the structure was used in large cross-fired furnaces with a span of 11m. Besides, it is also used in the container glass furnace in refractory brick France and can reduce 130 liters heavy oil per ton.
Henan Xinmi Changxing Refractory Material Co., Ltd. Located in Henan Province,China.ChangXing's product portfolio covers shaped products such as refractory materials,refractory brick, refractory castable,refractory nozzle, ceramic fiber, slide gate, etc; unshaped products including repair, construction and casting mixes and mortars.exported to more than 20 countries, such as Thailand, Indonesia, Pakistan, Saudi Arabia, South Africa, Turkey, Iran, Iraq and so on.
Related Article:
Advantages of Building Ladle with Magnesia Carbon Brick
The limit temperature of silica brick crown is 1600℃, while the fused cast AZS block can be used safely in the 1680℃. AZS also has excellent corrosion resistance to fly ash and vapor of volatile components. Therefore, the temperature of the furnace can alumina brick be increased to 100℃. Ina addition, there is a low risk of burning of materials. The crown is low, which increases the heat radiation and improve the melting rate and reduce the energy consumption.
Fused cast AZS block has been used in the checker work of the regenerator and the crown in the glass furnace.
Fused cast AZS block has excellent insulating castable resistance to the erosion by fly ash to the checker brick in the regenerator, which is confirmed by its application in the burner. Fused cast AZS is durable than other bricks even it is only used in the upper layer of the checker work.
Since 1965, the fused cast AZS refractory fiber board crown has been used. The crown was initially built with common silica brick, mainly used in the glass fiber and borosilicate glass melting furnace. The fused cast AZS crown as well as the insulation method began to be actually used and its application was even expanded to large soda lime glass melting furnaces. In 1974, the structure was used in large cross-fired furnaces with a span of 11m. Besides, it is also used in the container glass furnace in refractory brick France and can reduce 130 liters heavy oil per ton.
Henan Xinmi Changxing Refractory Material Co., Ltd. Located in Henan Province,China.ChangXing's product portfolio covers shaped products such as refractory materials,refractory brick, refractory castable,refractory nozzle, ceramic fiber, slide gate, etc; unshaped products including repair, construction and casting mixes and mortars.exported to more than 20 countries, such as Thailand, Indonesia, Pakistan, Saudi Arabia, South Africa, Turkey, Iran, Iraq and so on.
Related Article:
Advantages of Building Ladle with Magnesia Carbon Brick
2016年5月23日星期一
How To Judge The Quality Of Fire Clay Brick
tundish castable moisture absorption. Therefore, it is widely used in
industrial production. The scrap bricks can be reused as aggregate.
Fire clay brick accounts for an tundish slag dam important position in the refractory industry. The most important feature of fire clay brick is that the raw materials can be obtainded locally.
When purchasing fire clay bricks, magnesia carbon brick some professional knowledge is needed and some principles should be followed.
1)Take your need into account, such as specifications and materials.
2)Select appropriate manufacturers. Shop around and capare the price before you buy. Also pay attention to the credibility of manufacturers, after sales service, product quality
and service attitude.
3)After selecting a manufaturer, slide gate fire clay give a visit to the factory to understand the strength of manufacturers, scale, production qualification, production capacity and evaluation on
the product from other customers.
4)Pay attention to the proper refractory castable use of fire clay brick in the production and the implementation of safety measures so as to make full use of fire clay brick, reduce unnecessary
losses, extend the service life ansd reduce the cost.
Henan Xinmi Changxing Refractory Material Co., Ltd. Located in Henan Province,China.ChangXing's product portfolio covers shaped products such as refractory materials,refractory brick, refractory castable,refractory nozzle, ceramic fiber, slide gate, etc; unshaped products including repair, construction and casting mixes and mortars.exported to more than 20 countries, such as Thailand, Indonesia, Pakistan, Saudi Arabia, South Africa, Turkey, Iran, Iraq and so on.
industrial production. The scrap bricks can be reused as aggregate.
Fire clay brick accounts for an tundish slag dam important position in the refractory industry. The most important feature of fire clay brick is that the raw materials can be obtainded locally.
When purchasing fire clay bricks, magnesia carbon brick some professional knowledge is needed and some principles should be followed.
1)Take your need into account, such as specifications and materials.
2)Select appropriate manufacturers. Shop around and capare the price before you buy. Also pay attention to the credibility of manufacturers, after sales service, product quality
and service attitude.
3)After selecting a manufaturer, slide gate fire clay give a visit to the factory to understand the strength of manufacturers, scale, production qualification, production capacity and evaluation on
the product from other customers.
4)Pay attention to the proper refractory castable use of fire clay brick in the production and the implementation of safety measures so as to make full use of fire clay brick, reduce unnecessary
losses, extend the service life ansd reduce the cost.
Henan Xinmi Changxing Refractory Material Co., Ltd. Located in Henan Province,China.ChangXing's product portfolio covers shaped products such as refractory materials,refractory brick, refractory castable,refractory nozzle, ceramic fiber, slide gate, etc; unshaped products including repair, construction and casting mixes and mortars.exported to more than 20 countries, such as Thailand, Indonesia, Pakistan, Saudi Arabia, South Africa, Turkey, Iran, Iraq and so on.
Fire clay bricks manufacturing process
Generality High Alumina Brick &Clay Brick |
1)Obtain raw materials. tundish well block The clay for manufacturing bricks is obtained from the ancient soil deep under the earth’s surface. The soil in this layer is slightly deeper in color
than the topsoil and was formed about 80,000 to 120,000 years ago. At that time, the climate is warm and humid and plants are diverse and lush , which mades the soil in this
period soft and sticky and a Clay, High Alumina insulating bricks good raw material for fireclay bricks.
2)The clay is stacked in the open air for up to six months to make its inner structure loose. Then it is zirconium sizing nozzle crushed and screened to get the pure fine clay.
3)Add water to the clay and then repeat kneading to make it into thick mud. This step is very important for the finished products.
4)Puur the mud into the mold. tundish coating Compact it and then remove the remaining mud with a wire bow.
5)Release the green body from the mold and dry it in the shadow to avoid cracks and deformation caused by exposure to the sun.
6)After drying, fire bricks in the kiln. This process is the most important part of the brick-manufacturing process.
7)After ten days of firing, the green body is basically sintered. if stopping heating at this time, the outside air may come into the kiln and make the bricks oxidized into red
bricks. in order to prevent oxidazing, seal the kiln roof with clay.
Henan Xinmi Changxing Refractory Material Co., Ltd. Located in Henan Province,China.ChangXing's product portfolio covers shaped products such as refractory materials,refractory brick, refractory castable,refractory nozzle, ceramic fiber, slide gate, etc; unshaped products including repair, construction and casting mixes and mortars.exported to more
than 20 countries, such as Thailand, Indonesia, Pakistan, Saudi Arabia, South Africa, Turkey, Iran, Iraq and so on.
2016年5月17日星期二
Improvement of structure and refractories in annealing furnace
ladle refractory be damaged, affecting the normal production. The main reasons are as following:
(1) structure is not reasonable. The lining adopts heavy high alumina refractories brick, and hanging off the roof of the structure, and the car door seal is not good, it will cause long time heating, refractory castable poor insulation, bad heat storage. When the workpiece is heated, much of the heat from the furnace inhaling energy increases, leading to severe heat loss.
(2) poor sealing. The old equipment’s oven door must be open in order to work properly if the furnace is heated to 600 ℃, causing the flame to break the door and severe heat loss.
(3) poor combustion conditions. Due to incomplete combustion, when the door closed, it will be easy to plug, so that the furnace increased fuel consumption.
2 rehabilitation programs
Since the annealing furnace structure can not be changed to a great extent, the choice of high-temperature Changxing alumino silicate refractory ceramic fiber feltfolded block and a new fuel spray combustion technology for system transformation are adopted.
2.1 removed the original panel and furnace burners on both sides of the shell plate, using A3, S = 30mm, S = 8mm steel, and L100 × L100 × angle iron welded reinforcement.
2.2 removed the original high alumina refractory brick for sale lining and use the new energy-saving Changxing alumino silicate refractory ceramic fiber folded block, which is fixed to the furnace wall plus welding folding fibers collapse block with stainless steel fasteners for installation, its performance has anti-oxidation, heat storage, good insulation, heat loss, easy maintenance, energy saving compared with the refractory lining in the 20-30%.
2.3 Removed the original top heavy high alumina bricks and demolition angle, instead of new energy-saving high-temperature ceramic fiber folding block.
2.5 reinforced door. Surround the door by L100 × L100 × 10 angle steel reinforcement, installed new energy-efficient furnace door Changxing alumino silicate refractory ceramic fiber collapse block.
(1) structure is not reasonable. The lining adopts heavy high alumina refractories brick, and hanging off the roof of the structure, and the car door seal is not good, it will cause long time heating, refractory castable poor insulation, bad heat storage. When the workpiece is heated, much of the heat from the furnace inhaling energy increases, leading to severe heat loss.
(2) poor sealing. The old equipment’s oven door must be open in order to work properly if the furnace is heated to 600 ℃, causing the flame to break the door and severe heat loss.
(3) poor combustion conditions. Due to incomplete combustion, when the door closed, it will be easy to plug, so that the furnace increased fuel consumption.
2 rehabilitation programs
Since the annealing furnace structure can not be changed to a great extent, the choice of high-temperature Changxing alumino silicate refractory ceramic fiber feltfolded block and a new fuel spray combustion technology for system transformation are adopted.
2.1 removed the original panel and furnace burners on both sides of the shell plate, using A3, S = 30mm, S = 8mm steel, and L100 × L100 × angle iron welded reinforcement.
2.2 removed the original high alumina refractory brick for sale lining and use the new energy-saving Changxing alumino silicate refractory ceramic fiber folded block, which is fixed to the furnace wall plus welding folding fibers collapse block with stainless steel fasteners for installation, its performance has anti-oxidation, heat storage, good insulation, heat loss, easy maintenance, energy saving compared with the refractory lining in the 20-30%.
2.3 Removed the original top heavy high alumina bricks and demolition angle, instead of new energy-saving high-temperature ceramic fiber folding block.
2.5 reinforced door. Surround the door by L100 × L100 × 10 angle steel reinforcement, installed new energy-efficient furnace door Changxing alumino silicate refractory ceramic fiber collapse block.
The advantages of Changxing lightweight insulation brick
nozzle refractory Compared to the traditional "galvanized plate+ insulation cotton" duct, Changxing lightweight insulation brick has the following advantages.
Changxing lightweight insulation brick, using high pure mullite as raw material, is made by adding alumina dry vibration mix powder according to different type and then sintering in high temperature.
1. The energy-saving effects of lightweight insulation brick can be increased by 10% to 15%, having more advantages than the traditional products on energy-saving and insulation aspects
2. Compared to traditional covering agent products, the new lightweight insulation brick’s service life extends three times.
3. When contacting burning fire, lightweight insulation brick is non-smoking and non-toxic gases being released.
4. When lightweight insulation brick used in construction, no condensation water produced, sealing effect is much better.
5. At the same time lightweight insulation brick can reduce 5 to 10 decibels noise.
6. Lightweight firebrick refractory sale insulation brick can shorten project duration 3 to 5 times, reduce 20% project cost
7. Lightweight insulation brick’s output up to 120,000 pieces / day, assure prompt delivery.
8. Manufactured as per ASTM standard
Above all, compared with traditional products, Changxing lightweight insulation brick from insulation effect and environmental protection aspects is more advantageous and it has low cost and strong seal . Applied in smelting furnace, firing kiln, flue, refining apparatus, heating apparatus, reproducing apparatus, gas stoves and pipes, soaking furnace, annealing furnace, reaction chambers, and other similar industrial heat treat equipment.
Changxing lightweight insulation brick, using high pure mullite as raw material, is made by adding alumina dry vibration mix powder according to different type and then sintering in high temperature.
1. The energy-saving effects of lightweight insulation brick can be increased by 10% to 15%, having more advantages than the traditional products on energy-saving and insulation aspects
2. Compared to traditional covering agent products, the new lightweight insulation brick’s service life extends three times.
3. When contacting burning fire, lightweight insulation brick is non-smoking and non-toxic gases being released.
4. When lightweight insulation brick used in construction, no condensation water produced, sealing effect is much better.
5. At the same time lightweight insulation brick can reduce 5 to 10 decibels noise.
6. Lightweight firebrick refractory sale insulation brick can shorten project duration 3 to 5 times, reduce 20% project cost
7. Lightweight insulation brick’s output up to 120,000 pieces / day, assure prompt delivery.
8. Manufactured as per ASTM standard
Above all, compared with traditional products, Changxing lightweight insulation brick from insulation effect and environmental protection aspects is more advantageous and it has low cost and strong seal . Applied in smelting furnace, firing kiln, flue, refining apparatus, heating apparatus, reproducing apparatus, gas stoves and pipes, soaking furnace, annealing furnace, reaction chambers, and other similar industrial heat treat equipment.
2016年5月12日星期四
Introduction of Changxing Refractory self-flow castable
According to the solid theory and the actual service condition of refractory material, Changxing Refractory developed the high-tech self-flow castables after a series of test. Without vibration, self-flow castables can be degassed and leveled by gravity and thereby become compact.
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Do you know how the slay ball content influences quality of ceramic fiber paper
The slay ball density is 10 times more than ceramic fiber paper, if the content is too high, it will change the original arrangement structure of the fiber.Ceramic fiber paper’s refractory fiber board density range is 200±20kg/m3. Slay ball’s density range is 2800-3200kg/m3, is 10 times more than ceramic fiber paper. So the content of slay ball directly influences the quality of ceramic fiber paper.The high insulating castable content means lots of crystal grain in ceramic fiber paper, making the flatness and evenness worse. From the surface, some small raised can be seen. The internal fiber bulk’s structure of ceramic fiber paper with good evenness is tight and closed, so the thermal insulation is better. refractory material The internal fiber bulk’s structure of ceramic fiber paper with high slay content becomes worse , holes becomes larger, so making the alumina brick closure property worse, convection heat transfer increases, total heat transfer coefficient increases. All of the above lead to the worse of thermal insulation.The slay ball change the change the original arrangement structure of the fiber, widen the space of fibers, heavily lowering the strength of ceramic fiber paper, once the strength becomes lower, it will leading to the abradability and electrical insulation of ceramic fiber paper worse,refractories reducing the heat insulating ability and utilization rate of ceramic fiber paper.So, we can see it that the amount of slay-removal steps directly influences the slay ball content, then influences the quality of ceramic fiber paper.Changxing ceramic fiber paper is produced by 9 slay-removal steps, the slay ball content is lower than similar products, so the abradability and electrical insulation of ceramic fiber paper is better.
2016年5月11日星期三
ceramic fiber module has more technology advantages
(1) low density. Ceramic fiber fold module furnace lining is lighter as 70% than light-weight insulation brick lining, high insulating brick as 75_80% than mortar lining, so that it will reduce the stress on the steel structure of furnace, extend furnace’s operated time.
(2) low heat capacity .castable refractory material The heat capacity of furnace lining material is direct proportion to the weight of furnace lining, low heat capacity means that furnace absorb less heat during operated, and temperature rise fast. Heat capacity of ceramic fiber is just as 1/7 as light weight clay ceramic brick, it reduces energy consumed heavily, especially it makes a great effect for heating clay insulating bricks furnace’s energy saving.
(3)Low thermal conductivity. When Ceramic fiber module is in 400C temperature, thermal refractory fiber board conductivity is less than 0.11, in 600, is 0.22, in 1000, is less than 0.28. Is about 1/8 as light clay brick,
Great thermal shock resistance and mechanical shock resistance. Ceramic fiber module is pliable, it has a great resistance to heavy mechanical shock and thermal shock.
(5)Simple construction. insulating castable Its special anchor type solves the problem that constructed slowly by traditional module, folded module will be inflated and extrude each other after untied. Furnace lining can be used at first time after construction without drying and protect.
Till now, energy-saving, environmental protection and voiding glob warming has became the focal refractory material point in the whole world, material costs will become a bottleneck in the development of the steel industry. So that people care the heat loss in industry furnace more and more.According to the statistics, continuous system furnaces with Changxing ceramic fiber module, saving rate is 3% to 10%;batch furnaces and thermal equipment energy-saving rate is 10% to 30%, or even higher.
Modular ceramic fiber alumina brick can extend the use of the kiln lining life and reduce the furnace heat loss, a new generation of applications crystalline ceramic fiber composite module can not only improve the cleanliness of the furnace, to improve product quality, but also can play a good energy saving effect. Therefore, industrial furnaces, especially in the steel industry furnace should be designed to maximize the use Changxing ceramic fiber modules as furnace linings, should make full use of the old furnace repair time, will lay bricks or layers to the ceramic fiber blanket lining modular structure, which is also an important measure to iron and steel industry to achieve sustainable development.
(2) low heat capacity .castable refractory material The heat capacity of furnace lining material is direct proportion to the weight of furnace lining, low heat capacity means that furnace absorb less heat during operated, and temperature rise fast. Heat capacity of ceramic fiber is just as 1/7 as light weight clay ceramic brick, it reduces energy consumed heavily, especially it makes a great effect for heating clay insulating bricks furnace’s energy saving.
(3)Low thermal conductivity. When Ceramic fiber module is in 400C temperature, thermal refractory fiber board conductivity is less than 0.11, in 600, is 0.22, in 1000, is less than 0.28. Is about 1/8 as light clay brick,
Great thermal shock resistance and mechanical shock resistance. Ceramic fiber module is pliable, it has a great resistance to heavy mechanical shock and thermal shock.
(5)Simple construction. insulating castable Its special anchor type solves the problem that constructed slowly by traditional module, folded module will be inflated and extrude each other after untied. Furnace lining can be used at first time after construction without drying and protect.
Till now, energy-saving, environmental protection and voiding glob warming has became the focal refractory material point in the whole world, material costs will become a bottleneck in the development of the steel industry. So that people care the heat loss in industry furnace more and more.According to the statistics, continuous system furnaces with Changxing ceramic fiber module, saving rate is 3% to 10%;batch furnaces and thermal equipment energy-saving rate is 10% to 30%, or even higher.
Modular ceramic fiber alumina brick can extend the use of the kiln lining life and reduce the furnace heat loss, a new generation of applications crystalline ceramic fiber composite module can not only improve the cleanliness of the furnace, to improve product quality, but also can play a good energy saving effect. Therefore, industrial furnaces, especially in the steel industry furnace should be designed to maximize the use Changxing ceramic fiber modules as furnace linings, should make full use of the old furnace repair time, will lay bricks or layers to the ceramic fiber blanket lining modular structure, which is also an important measure to iron and steel industry to achieve sustainable development.
Ceramic fiber module application(2)
Changxing ceramic fiber folded covering agent blanket module adopts Changxing ceramic fiber blanket, folded into accordion-like according to certain width, then embed the anchoring into module and folded and compressed. Changxing modular fiber do not contain any binder. Folded blanket will jam each other in different directions without gaps after the lifting of the strapping. Figure 2 schematic for folding compression module.
Installation method firebrick refractory sale of Changxing ceramic fiber module in furnace wall, as shown in figure 3. Before module installation, it is need to welding short anchors (head with thread) on furnace wall. And then covered with a layer ladle slide gate of normal Changxing insulation rock wool, thickness 15~20 mm. The module back bead at the center of the hole and short anchor pin alignment, make anchor nail head into the module on the hollow tube, will cooperate with anchor nail head screw nut in a socket wrench head sleeve, insert the socket module of hollow casing, rotate the wrench, tighten nut to anchor nail head. Nut, ceramic fiber felt screw anchor nail and back bead connected in this way, thus the module fixed on the furnace shell.
Reinforcement ladle castable plate on the back layering is very important, playing the role of reinforcement of bolted joints. Figure 4 shows the shape of after module installation. When the module is installed, folding directions must stagger, Horizontal and vertical module must be installed interval. The aim is to: when all installed, removed the bundle after, let module can free expansion, will fill the gap.
Changxing refractories ceramic fiber module installation process is simple and convenient, But in strict accordance with the requirements of each step, Suppose if welding short anchor nail is not secure, will cause the module overall fall off wall collapse and other major accidents, if the direction of module folding did not stagger when installation can lead to a module cannot be subject to uniform pressure and mobility.
Installation method firebrick refractory sale of Changxing ceramic fiber module in furnace wall, as shown in figure 3. Before module installation, it is need to welding short anchors (head with thread) on furnace wall. And then covered with a layer ladle slide gate of normal Changxing insulation rock wool, thickness 15~20 mm. The module back bead at the center of the hole and short anchor pin alignment, make anchor nail head into the module on the hollow tube, will cooperate with anchor nail head screw nut in a socket wrench head sleeve, insert the socket module of hollow casing, rotate the wrench, tighten nut to anchor nail head. Nut, ceramic fiber felt screw anchor nail and back bead connected in this way, thus the module fixed on the furnace shell.
Reinforcement ladle castable plate on the back layering is very important, playing the role of reinforcement of bolted joints. Figure 4 shows the shape of after module installation. When the module is installed, folding directions must stagger, Horizontal and vertical module must be installed interval. The aim is to: when all installed, removed the bundle after, let module can free expansion, will fill the gap.
Changxing refractories ceramic fiber module installation process is simple and convenient, But in strict accordance with the requirements of each step, Suppose if welding short anchor nail is not secure, will cause the module overall fall off wall collapse and other major accidents, if the direction of module folding did not stagger when installation can lead to a module cannot be subject to uniform pressure and mobility.
2016年5月8日星期日
How to Identify High-Quality Polycrystalline Mullite Fiber
Pretend pretend to user to user the user the information sent back by the close paragraph of time, refractory company according to our sales department, with the high temperature refractories fiber industry boom will continue to improve, the market began to have some production capacity, quality assurance, no after-sales service "three noes" manufacturers or companies, through some of the heat treatment of high temperature refractory ceramic fiber knowledge understanding is not very comprehensive, through some of the heat treatment of high temperature refractory ceramic fiber application of risk, safety awareness is relatively low, through the network propaganda means low price induced heat treatment, the tolerance to low temperature resistant to high temperature, the poor quality of the products high quality, sold to heat treatment of users. High temperature fiber (polycrystalline mullite fiber, alumina fiber production process control requirements are relatively high, which glue: sol gel, and fiber: hot air temperature, pressure, speed, drying, heat treatment, hot processing temperature and time process data must control precision, or after use will appear fiber lined with severe refractory brick for sale contraction, powder, cracks and peeling off, resulting in the fire channelling. It not only damages the industrial furnace equipment, also caused the safety problems in industrial furnace, to heat treatment user brought no small loss.
Refractory fibre is a kind of a white fibrous lightweight refractory material, if not a professional general visual it is difficult not the quality of the material and high temperature levels, part of the "three noes" of the manufacturers or companies violate integrity management
Refractory fibre is a kind of a white fibrous lightweight refractory material, if not a professional general visual it is difficult not the quality of the material and high temperature levels, part of the "three noes" of the manufacturers or companies violate integrity management
Ceramic Rope
Features:
Perfectly finished
Maximum strength
Surpassed quality
http://www.yilongrefractory.com/ProductServletOne?id1=5&id=67
2016年5月6日星期五
The application of different kinds of refractory materials
refractories
A larger ladle refractory amount of silica brick and clay. Brick containing more than 93% SiO2 siliceous products, raw materials used are silica, silica brick and other waste. Brick acid-resistant slag erosion ability, but are vulnerable to erosion of basic slag, its high load softening temperature, close to its refractoriness, the volume does not shrink after repeated firing, and even a slight expansion, but anti-refractory abrasive
Poor thermal shock resistance. Mainly used for coke oven silica brick, glass melting furnaces, steel furnaces and other acidic thermal equipment. Bricks containing 30% to 46% alumina, refractory castable refractory clay it as the main raw material, refractoriness 1580 ~ 1770 ℃, thermal shock resistance, weak acid belongs refractory to acid slag have corrosion resistance, widely used, The current production capacity is the largest category of refractories.
Neutral refractory
High aluminum products in the main crystal phase is mullite and corundum, corundum content increases with increasing alumina content and containing more than 95% of refractory company alumina corundum products is a wider use of high-quality refractory materials. Chrome brick mainly chrome ore as raw material, the main phase is chromite. It slag corrosion resistance, but poor thermal shock resistance, high temperature load deformation temperature is low. Chrome ore and magnesite in different proportions of chrome magnesia brick made good thermal shock resistance, mainly used for basic flat roof tiles. Carbonaceous products are another neutral refractories, according to the carbonaceous feedstock composition and mineral products, divided into carbon bricks, graphite products and silicon carbide products categories. Carbon brick with high-grade petroleum coke as feedstock, plus tar, bitumen as a binder, at 1300 ℃ firing isolation under atmospheric conditions. Graphite products (except natural graphite outside) by 2500 ~ 2800 ℃ graphitized carbonaceous material obtained in an electric furnace. Places carbide silicon carbide products as raw materials, plus clays, binders such as silica calcined at 1350 ~ 1400 ℃. Silicon carbide can also be added to the silicon powder in an electric furnace under a nitrogen atmosphere castable is made of silicon nitride - silicon carbide products. Refractory Abrasives coefficient of thermal expansion of the low carbon products, high thermal conductivity, good thermal shock resistance, high temperature strength. fire bricks Long-term use at high temperatures do not soften, without any acid-base erosion, good salt tolerance, but also from metal and slag wetting, lightweight, high-quality refractory materials. The disadvantage is easily oxidized at high temperatures, it should not be used in an oxidizing atmosphere. Carbonaceous products are widely used in high temperature furnace lining (hearth, hearth, the lower part of the furnace body, etc.), non-ferrous metal smelting furnace lining. Graphite products can do the reaction vessel and petrochemical lined autoclave. Silicon carbide and graphite products can also be made with gold and copper smelting crucible with light alloy.
Basic Refractories
With magnesium products as a representative. It contains magnesium more than 80% to 85%, based on periclase main crystal phase. The main raw materials to produce magnesia brick of magnesite, seawater magnesia extracted from the sea by high temperature calcination of magnesium hydroxide) and the like. Alkaline slag and iron slag has good resistance. Polycrystalline mullite fiber melting point of pure magnesium oxide up 2800 ℃, therefore, magnesia brick refractoriness than the clay bricks and brick are high. Since the mid-1950s, the use of open hearth furnace and basic oxygen converter steel roof, basic refractories production increasing adoption, clay and silica brick production is declining. Basic Refractories mainly used open hearth, oxygen converter, electric furnace, non-ferrous metal smelting as well as some high-temperature thermal equipment.
A larger ladle refractory amount of silica brick and clay. Brick containing more than 93% SiO2 siliceous products, raw materials used are silica, silica brick and other waste. Brick acid-resistant slag erosion ability, but are vulnerable to erosion of basic slag, its high load softening temperature, close to its refractoriness, the volume does not shrink after repeated firing, and even a slight expansion, but anti-refractory abrasive
Poor thermal shock resistance. Mainly used for coke oven silica brick, glass melting furnaces, steel furnaces and other acidic thermal equipment. Bricks containing 30% to 46% alumina, refractory castable refractory clay it as the main raw material, refractoriness 1580 ~ 1770 ℃, thermal shock resistance, weak acid belongs refractory to acid slag have corrosion resistance, widely used, The current production capacity is the largest category of refractories.
Neutral refractory
High aluminum products in the main crystal phase is mullite and corundum, corundum content increases with increasing alumina content and containing more than 95% of refractory company alumina corundum products is a wider use of high-quality refractory materials. Chrome brick mainly chrome ore as raw material, the main phase is chromite. It slag corrosion resistance, but poor thermal shock resistance, high temperature load deformation temperature is low. Chrome ore and magnesite in different proportions of chrome magnesia brick made good thermal shock resistance, mainly used for basic flat roof tiles. Carbonaceous products are another neutral refractories, according to the carbonaceous feedstock composition and mineral products, divided into carbon bricks, graphite products and silicon carbide products categories. Carbon brick with high-grade petroleum coke as feedstock, plus tar, bitumen as a binder, at 1300 ℃ firing isolation under atmospheric conditions. Graphite products (except natural graphite outside) by 2500 ~ 2800 ℃ graphitized carbonaceous material obtained in an electric furnace. Places carbide silicon carbide products as raw materials, plus clays, binders such as silica calcined at 1350 ~ 1400 ℃. Silicon carbide can also be added to the silicon powder in an electric furnace under a nitrogen atmosphere castable is made of silicon nitride - silicon carbide products. Refractory Abrasives coefficient of thermal expansion of the low carbon products, high thermal conductivity, good thermal shock resistance, high temperature strength. fire bricks Long-term use at high temperatures do not soften, without any acid-base erosion, good salt tolerance, but also from metal and slag wetting, lightweight, high-quality refractory materials. The disadvantage is easily oxidized at high temperatures, it should not be used in an oxidizing atmosphere. Carbonaceous products are widely used in high temperature furnace lining (hearth, hearth, the lower part of the furnace body, etc.), non-ferrous metal smelting furnace lining. Graphite products can do the reaction vessel and petrochemical lined autoclave. Silicon carbide and graphite products can also be made with gold and copper smelting crucible with light alloy.
Basic Refractories
With magnesium products as a representative. It contains magnesium more than 80% to 85%, based on periclase main crystal phase. The main raw materials to produce magnesia brick of magnesite, seawater magnesia extracted from the sea by high temperature calcination of magnesium hydroxide) and the like. Alkaline slag and iron slag has good resistance. Polycrystalline mullite fiber melting point of pure magnesium oxide up 2800 ℃, therefore, magnesia brick refractoriness than the clay bricks and brick are high. Since the mid-1950s, the use of open hearth furnace and basic oxygen converter steel roof, basic refractories production increasing adoption, clay and silica brick production is declining. Basic Refractories mainly used open hearth, oxygen converter, electric furnace, non-ferrous metal smelting as well as some high-temperature thermal equipment.
your company should need energy-saving building materials green low carbon development---Ceramic fiber cloth
1. Lightweight and low thermal conductivity2. Excellent insulation at high temperature3. Strong and abrasive, and can b used in tough environment4. Good tensile strength 5. No inflammability |
Due to its combination of inorganic fiber, so often need to use adhesive. Organic binder with acrylic refractory material resin, polyurethane emulsion, poly (vinyl esters and acrylonitrile and butyl acrylate polymer, polyvinyl alcohol and used, but these organic material under the high temperature, malodorous produce harmful gases, reduce paper quality etc., so also uses the colloidal silica and sodium silicate and aluminium phosphate inorganic binder .
In order to analyze different kinds of inorganic adhesive effect on the properties of ceramic fiber paper, the chosen alumina silicate sodium aluminum sulfate and ammonia three inorganic adhesive, and on them were pairwise experiments: liquid alumina brick alumina and sodium silicate, colloidal alumina and water glass and colloidal alumina and aluminum sulfate - ammonia. The ceramic fiber paper physical properties for the determination of loss on ignition, to investigate the different effects of various adhesive systems with different kinds of adhesive and different adhesive composite papermaking ceramic fiber paper.
Building energy-saving firebrick refractory energy-saving emission reduction effective way of building energy consumption accounted for than 28%, the high energy consumption, low standard of building energy conservation in our country, poor enforcement, the future energy-saving potential; building energy consumption is the main source of building energy consumption, decided to use the energy consumption of the main factors is the wall material; and developed countries ratio, our country currently used the proportion of new wall materials is very low, led to the huge difference between our country and the developed countries, building energy consumption.
Energy saving refractory brick for sale building materials industry life cycle of the development of building materials industry in China is in a similar background, and the development of low-carbon economy in China is in Copenhagen. The development of LOW-E glass, gypsum board, ceramic fiber and PVC is the four sub sectors in the future, and the future development of China is in the future.
Industry leading companies will get considerable development we think production capacity and market share in absolutely dominant position, have a certain monopoly advantage and management ability in the industry leading level of the industry leader, will enjoy growth, both in industry and the company.
To give energy saving building materials industry, good rating as the two aspects of the energy saving and emission reduction and open source, energy saving building materials and new energy future growth space is huge, but the valuation of building materials industry is far lower than the new energy industry.
2016年5月5日星期四
Being one of the reputed organizations in the market
we are engaged in offering an exclusive range of Ceramic Fiber Braided Rope. Popular for their abrasion refractory material resistance feature, offered braided ropes are manufactured by our capable vendors using unequaled quality material and cutting edge tools. alumina brick Provided range is obtainable in various specifications refractory brick and modified options as per clients’ diversified necessities.
Features:
Perfectly finished
Maximum strength
Surpassed quality
http://www.yilongrefractory.com/news/Several%20types%20and%20application%20of%20ceramic%20fibers.html
Features:
Perfectly finished
Maximum strength
Surpassed quality
http://www.yilongrefractory.com/news/Several%20types%20and%20application%20of%20ceramic%20fibers.html
2016年5月3日星期二
Advantage of Fireclay Insulating Brick
No radiation, green environmental protection, can be widely used in all kinds of public buildings and home interior decoration. Installation of cement, saving a lot of material, manpower and time. Zibo light clay brick reduces the air pollution caused by the formation of cement burning, which is fit for the requirements of low carbon environmental protection.
The carrier lifetime for more than 70 years, long-term renovation of more than 20 years of life, such as how many habits regional climate and environment. Compared with international stone aluminum-plastic plate, the same file quality aluminum single plate and steel hanging, reduce bearing 30%-90% covering agent
http://www.yilongrefractory.com/news/Reasons%20of%20why%20tundish%20dry%20vibration%20mix%20takes%20the%20place%20of%20tundish%20insulation%20board.html
The carrier lifetime for more than 70 years, long-term renovation of more than 20 years of life, such as how many habits regional climate and environment. Compared with international stone aluminum-plastic plate, the same file quality aluminum single plate and steel hanging, reduce bearing 30%-90% covering agent
http://www.yilongrefractory.com/news/Reasons%20of%20why%20tundish%20dry%20vibration%20mix%20takes%20the%20place%20of%20tundish%20insulation%20board.html
Refractory Material-Silica Brick
Silica brick belongs to refractory material, with acid erosion ability, its thermal conductivity, high refractoriness under load, generally less than 1620 DEG C, only the ratio of its low refractoriness 70~80 C. The thermal conductivity of silicon increases with the increase of the working temperature, no residual shrinkage, in the baking process, the silica volume increases with temperature. So, brick is the ideal of Clay, High Alumina insulating bricks the coke oven refractory products, an important part of the large and medium (such as coke oven combustion chamber, ramps and regenerator) with brick masonry.
In the drying process, magnesia carbon brick brick maximum expansion occurs in 100~300 DEG C, 300 expansion before the total amount of expansion is about 70%~75%. The reason is that SiO2 appears in the baking process in 117 C, 163 C and 180~270 degrees and 573 degrees four points between the crystal transformation, 180~270 C, caused by the volume expansion of the largest square quartz.
Key to determine the thermal stability of ladle gunning mix silica brick quality is true density, true density size is one of the important signs of the transformation of quartz. The true density of silicon is smaller, the lime into more completely and the residual in the oven in the process of expansion is small.
In the brick, the scales of quartz crystal true density, linear expansion rate, thermal stability such as quartz and quartz, slag resistance, good thermal conductivity, high refractoriness under load, the volume is the most stable in the form of quartz. Good brick firing, tridymite content is the highest, accounting for 50%~80% times; cristobalite, accounted for only 10%~30%; and quartz and glass phase content in the range of 5%~15%.
High strength, abrasion resistance, low resistance to carbon deposition of iron oxide, strong ability. |
Key to determine the thermal stability of ladle gunning mix silica brick quality is true density, true density size is one of the important signs of the transformation of quartz. The true density of silicon is smaller, the lime into more completely and the residual in the oven in the process of expansion is small.
In the brick, the scales of quartz crystal true density, linear expansion rate, thermal stability such as quartz and quartz, slag resistance, good thermal conductivity, high refractoriness under load, the volume is the most stable in the form of quartz. Good brick firing, tridymite content is the highest, accounting for 50%~80% times; cristobalite, accounted for only 10%~30%; and quartz and glass phase content in the range of 5%~15%.
What is the organizational structure of the high alumina brick
High alumina brick have very good ability of anti-acidity, anti-metal fluid corrode and anti-oxidation. |
pore forming high alumina brick molding Clay, High Alumina insulating bricks material in the air is not completely excluded; material removal of water left after space; calcining is not sufficient, some decomposition salts were not decomposed completely, should not completely burning burning ingredients; material composition is not uniform, high temperature sintering shrinkage uneven.
But in some light magnesia carbon brick high alumina refractory brick and fire brick production, it also introduced some specific holes evenly distributed. The existence of the air hole ladle gunning mix has a direct influence on the porosity, water absorption, bulk density and air permeability of high alumina brick.
2016年5月2日星期一
The difference between ceramic fiber paper and ceramic fiber cloth
Ceramic fiber paper and ceramic fiber cloth are refractory insulation materials, can be used to heat insulation, how to better distinguish between ceramic fiber paper and
1 appearance. ceramic fiber felt cloth has a clear grid like, ceramic fiber paper is very little, and even no grid.
2 density. Ceramic fiber paper is greater than the density of ceramic fiber cloth.
3 thickness. Ceramic fiber paper high insulating brick is the most thin can be done 0.5mm, ceramic fiber paper can not do so thin, generally the most thin also has 2mm.
4 stand. Ceramic fiber paper can be like in our life that can be placed on the A4 paper, mold, stand up. refractory company Ceramic fiber cloth is like our life with cloth, very soft, does not
have to stand.
5 tear resistance. The toughness of ceramic fiber paper is not good with ceramic fiber cloth.
1 appearance. ceramic fiber felt cloth has a clear grid like, ceramic fiber paper is very little, and even no grid.
2 density. Ceramic fiber paper is greater than the density of ceramic fiber cloth.
3 thickness. Ceramic fiber paper high insulating brick is the most thin can be done 0.5mm, ceramic fiber paper can not do so thin, generally the most thin also has 2mm.
4 stand. Ceramic fiber paper can be like in our life that can be placed on the A4 paper, mold, stand up. refractory company Ceramic fiber cloth is like our life with cloth, very soft, does not
have to stand.
5 tear resistance. The toughness of ceramic fiber paper is not good with ceramic fiber cloth.
Whycic fiber module is widely applied in furnace
Ceramic fiber module is lighter than light weight insulation brick and can reduce the load of the furnace. It has lower heat capacity which means less heat absorbed by the
furnace in the reciprocal Clay, High Alumina insulating bricks operation and faster heating. It has white color and regular size and can be fixed directly to the industrial furnace.
Ceramic fiber magnesia carbon brick module has excellent chemical stability, thermal stability and flexibility. It is in pre-compressed state. After masonry is completed and the banding is lifted,
the expansion of ladle gunning mix ceramic fiber module can make the lining seamless and compensate the shrinkage of the lining, which can improve the thermal insulation and the integrity of the
furnace. The lining requires no drying and maintenance and can be used directly.
The construction is convenient, high strength, low thermal conductivity, good thermal insulation effect. |
Ceramic fiber magnesia carbon brick module has excellent chemical stability, thermal stability and flexibility. It is in pre-compressed state. After masonry is completed and the banding is lifted,
the expansion of ladle gunning mix ceramic fiber module can make the lining seamless and compensate the shrinkage of the lining, which can improve the thermal insulation and the integrity of the
furnace. The lining requires no drying and maintenance and can be used directly.
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